In order to help brake disc enterprises improve production efficiency and enhance product quality, gradually transform into automated and flexible production, promote process innovation, equipment upgrading, and the application of new materials and technologies, accelerate the digital transformation process of brake disc enterprises, and build intelligent factories, this seminar on brake disc new materials, new technologies, new processes, and new equipment is held to achieve quality improvement, cost reduction The ultimate goal is to enhance efficiency and market competitiveness of enterprises, empower the field of intelligent manufacturing in China, and jointly promote the progress and development of the manufacturing industry.
At present, Yantai Dashi Industrial Intelligent Technology Co., Ltd. has been invited to participate in this conference and will shine at the seminar with the latest generation of cutting-edge technology.
1、 About us, craftsmanship makes.
Dashi Intelligence focuses on the needs of smart factories and production automation, promoting the implementation of intelligent and unmanned products and solutions, helping customers achieve industrial automation upgrades, using more efficient and intelligent products to help customers improve product quality, eliminate errors, and reduce costs.
For many years, we have been deeply involved in the research and application of digital transformation and upgrading related technologies in the manufacturing field of brake systems. We have segmented the characteristics of various scenarios and created a series of automation solutions for the industry, gradually achieving the "industry leader".
Our independently developed brake disc appearance inspection machine and tool radar (tool damage online monitoring system) have prominent competitive advantages and are at the forefront of the industry. We have become a qualified supplier and strategic partner for many well-known domestic and foreign manufacturing enterprises.
2、 Industry recognition and reputation move forward
More than 15 patents and copyrights
Awarded National High tech Enterprise
Awarded as a national level technology-based small and medium-sized enterprise
Awarded as a provincial-level "specialized, refined, unique, and new" small and medium-sized enterprise
Awarded as a provincial-level innovative small and medium-sized enterprise
Passed ISO9001 quality system certification
Awarded as Huawei Cloud's Most Valuable Expert (MVP)
Honorary Member of Brake Branch of China Foundry Association
Member of the Automotive Brake System Professional Committee of the Standards and Regulations Working Committee of the China Association of Automobile Manufacturers
Expert Committee of the 2023 Annual Brake Conference
3、 Heavyweight products, advance notice
① Brake disc appearance inspection machine - the industry's first innovative tool,
After 5 years of independent research and development, Dashi Intelligence has deeply cultivated the research and development of brake disc appearance defect detection equipment, breaking through the bottleneck process of manual inspection, and completely solving the pain points of "manual quality inspection". By using specially designed optical systems, advanced detection technology, and self-developed deep algorithms, strong stability and high intelligence detection capabilities have become possible! Assist brake disc manufacturing enterprises in achieving dual goals of production capacity and quality.
The brake disc appearance inspection machine is an innovative tool in the industry, which uses optical imaging technology to achieve fully automatic detection of brake disc appearance defects. By using multi-directional vision technology, multiple angles of the brake disc can be detected simultaneously, ensuring the accuracy and reliability of the detection results. Through high-resolution image acquisition and processing algorithms, real-time capture of product size information, and precise identification and classification of product appearance defects.
The brake disc appearance inspection machine endows intelligent devices with "smart eyes", greatly improving work efficiency and accuracy, and reshaping enterprise productivity in the era of intelligent manufacturing transformation. At the same time, it promotes the intelligent upgrade of defect detection in advanced manufacturing industry, connects the "last mile" from detection to delivery, eliminates the flow of defective products, realizes unmanned automated testing operations, and makes safer and more reliable brake discs a standard feature of automobiles.
② Tool radar - real-time monitoring of tool process
The tool radar independently developed by Dashi Intelligence is used to monitor the power changes of each tool during each processing in real-time. In the event of common tool failures such as breakage, chipping, and excessive wear, as well as common machining problems such as missing workpieces/tools, empty machining, and clamping errors, the system immediately intervenes in the machining process through reminders, alarms, and shutdowns to prevent subsequent tool damage, batch scrap, and other issues Even further economic losses such as machine tool damage can reduce production risks and costs; At the same time, by identifying abnormal processes, quality abnormalities in related processing parts can be avoided, improving production stability and processing quality.
Equipment managers only need to quickly understand the overall operation status of on-site production from the PC end of the office, in order to quickly handle on-site production anomalies and execute management decisions.
An intelligent tool monitoring system is crucial for achieving real-time monitoring and protection of tools and workpieces during the machining process of machine tools, ensuring reliable operation of automated production, reducing production costs, and improving production efficiency and quality.
③ A one-stop robot product and solution provider
Dashi Intelligence has a deep accumulation in the fields of machine vision technology, algorithms and big data analysis, and artificial intelligence technology, which can endow mobile robots with stronger abilities such as environmental perception, autonomous positioning, path planning, and collaborative scheduling.
Taking the brake disc assembly workshop as an example, the mobile robot solution interfaces with the customer's production control system (FIS/MES, etc.) to obtain production plans, generate material picking and matching tasks, and generate material pulling strategies based on vehicle passing information to ensure material delivery speed. It automatically completes material online switching according to the material usage situation on the line. Among them, logistics operations in areas such as material picking and distribution areas, edge warehouses, and loading points can all be managed by mobile robot systems.
The mobile robot solution has evolved from being just a simple handling device to achieving functions such as managing empty and full materials and tools in line side warehouses, as well as automatic material distribution, and providing a complete solution that is deeply customized in the industry.
Summary
Based on profound industry insights and rich best practices, Dashi Intelligence not only creates high tightness detection, tool monitoring, and intelligent logistics solutions, but also continuously iterates and innovates solutions based on new changes and trends in the manufacturing industry, continuously creating long-term value for industry users.
As a "deep participant" in manufacturing, Dashi Intelligence focuses on scenarios, expands boundaries in practice, actively embraces change, continuously iterates products, and meticulously cultivates and carves. Walking with industry partners, empowering all industries with strength!